Cleanroom Ceiling & Air Movement Systems

Customer Benefits

• Integrated Ceiling and Air Movement system
• Reliable system cuts down on maintenance/operations costs
• Fast lead-times and engagement
• Flexibility of design to fit any architectural need
• Install support saves time and avoids errors
• Innovative technologies for ceiling systems, air management control systems and FANWALL TECHNOLOGY®
• Revit BIM design services

Laminar Flow Ceiling Systems

• Clean-Trak® Modular Grid
• Flex-Trak T Grid
• Clean-Trak Plenums
• Fire Protection
• Fan Powered Plenums

Ceiling Value Features

• Custom design and support with standard components
• The most options of modular, stick-built, and hybrid pre-assembled grids of any manufacturer
• High strength and versatile configurations
• Rapid installation

Air Handling Units

• Recirculation Air Handler
• FANWALL TECHNOLOGY
• Makeup Air Handler
• Fan Filter Units

Air Handling Unit Value Features

• High reliability and redundancy
• Low sound and vibration
• Small footprint and flexible aspect ratios

Clean-Trak® Modular Ceilings

Installed in thousands of cleanroom facilities, the Clean-Trak® modular flush-surface ceiling system has revolutionized the cleanroom industry. Operational in more than 20 million square feet of cleanroom ceilings, Clean-Trak is the worldwide standard providing the highest degree of unidirectional airflow and lowest turbulence of any integrated grid system.

CLEANPAK™ products offer the widest range of cleanroom ceiling systems to suit any semiconductor, pharmaceutical, aerospace, biotechnology, nanotechnology, research laboratory or life science requirement. We offer several versions of modular top and bottom-load systems, gasketed and gel flush ceilings with integrated lighting and fire protection, and for meeting clients' off-site manufacturing needs.

Clean-Trak® Modular Grid

• A superior solution for the most demanding critical environments
• Walkable grid allows for easier maintenance for large arrays of fan filter units
• Ideal for applications ISO 5 and above
• Modular grid with all components built in factory
• Modules are lifted into place with sprinklers, lights, lenses, wiring and ionization wiring already installed
• Significant on-site labor and time savings
• Integrated LED lighting allows for more filter coverage
• Integrated fire protection system; hard-piped or FM approved flex hose
• Top-load or Bottom-load filter systems
• Optional GelLink module-to-module joint seal
• Optional LED lighting troffers
• Optional stronger grid profiles to handle high automated material handling system (AMHS) loads and high suspended loads
• UL listed

Features

• Solid Welded Pressure Plane
• Clean-Screens
• Sealed Grid Penetrations
• Hanging Hardware
• Wall Blank-Offs
• Walkable Blank Pans/Filters/Return Grills
• Superior Flexibility

Clean-Trak® Plenums

Clean-Trak® Plenums are utilized to minimize transverse ducts and duct collars while reducing overall pressure drop. These plenums offer the benefits of Clean-Trak flush ceiling grid, including integrated lighting and fire protection, as well as Clean-Trak's superior performances.

Structurally, Clean-Trak® Plenums support high point loads with minimum deflection. This allows the system to support a fan module, live loads and process accessories. Walkable top skins make maintenance easy by allowing quick access to the fan module. Plenums are available with side-wall openings so one fan module can be shared with multiple plenums. We can make them ducted from the fan deck if required for special applications.

Clean-Trak® Laminar Flow performance can meet the highest levels of HEPA and ULPA filtration required in the industry, and positive/ negative pressure requirements. Unidirectional air flow is achieved within a few inches of discharge screens with our unique Flush Grid design and can be maintained at the work surface even in high ceiling areas.

Clean-Trak® Plenums

• Support high point loads with minimum deflection
• Available with side-wall openings
• Welded construction with walkable top skins
• Powder coated for easy cleaning and non-particulation
• Integrated sprinkler system with optional fully concealed head
• Optional PlenPAK™ fan powered plenums
• Optional cooling coils
• Integrated flush lighting systems
• Top-load or bottom-load filter grid
• Gel grid for pressurized plenums
• Gasketed grid for plenums with negative pressure with FFUs
• Optional Equalizer for air distribution inside plenums
• Optional GelLink module-to-module joint seal
• Optional GelShare shared-air opening seal

CLEANPAK® Flex-Trak™ T-Grid

The CLEANPAK Flex-Trak™ cleanroom ceiling is a high-performance walkable stick-built gasketed T-grid system that, in its Hybrid version, has the ability to optionally be pre-assembled in modules.

The anodized aluminum grid profiles feature side T-slot channels that allow for flexibility in layout configurations. They also feature top and bottom slots for grid suspension and below grid suspension. The nuts into all channels drop into place to enable hardware installation at any time. The grid cross sticks optionally feature a port bracket that allows for installation of flexible fire protection hoses or other electrical or instrumentation devices. The grid extrusion also incorporates a slot for accepting an optional rotating flange to allow for bottom-loading of components.

CLEANPAK® Flex-Trak™ T-Grid Features

• Walkable T-grid pieces for on-site assembly
• T-nut slots for flexibility in grid configurations
• Pre-marked main runners for cross-stick locations
• Top and bottom tracks with high single point load capacity
• Minimized added parts to handle drag loads
• Grid sticks are available in a standard 5" tall profile for around 4' spans and an 8" tall profile for large spans
• Optional ports in cross-stick
• Optional bottom-loading flange
• Knock down shipping for a significant cost savings over modules
• Can be used in facilites where access points are limited

There are 2 versions of the grid:

• FLEX-TRAK STICK-BUILT where there are only full profile sticks of Main Runners and Cross Sticks. The top track takes 1/2” hardware to enable single point hanging on a 4'x4' suspension array with high load capacity.
• FLEX-TRAK HYBRID marries the best features of modular grids and stick-built grids by utilizing Exterior Half Sticks to allow for a bolted together module that can be installed rapidly in modules but also be disassembled for future retrofit work. The grid modules are nominally sized at 8'x12'. The Cross Sticks and Intermediate Sticks are the same full profiles used in the stick-built version. This hybrid version is suspended on a 6'x8' suspension array with 5/8” hardware.

This grid system ships in 3 configurations:

• FLEX-TRAK STICK-BUILT where the Main Runners and Cross Sticks are shipped flat-packed for field assembly.
• FLEX-TRAK HYBRID FLATPAK where the Exterior Half Sticks, Cross Sticks are shipped flat-packed for field assembly.
• FLEX-TRAK HYBRID MODULE where modules are pre-assembled at the factory.

CLEANPAK™ Fan Filter Units

CLEANPAK™ Fan Filter Units reduce operating costs and provide an unprecedented amount of monitoring and control features for seamless fab operation. CLEANPAK™ FFUs incorporate a highly efficient backward curved plenum fan with a high-efficiency brushless DC motor.

CLEANPAK™ Fan Filter Unit Features

• 4'x4', 2'x4', 2'x3', and 2'x2' Nominal Sizes
• HEPA / ULPA Filters
• 200-277VAC 50/60Hz power input
• High reliability motors and drive electronics
• Designed to eliminate bearing corrosion due to electrical discharge
• Pre-Filter mounted on top (optional)
• Room side replaceable filter cartridge (optional)
• Control Options
• Local Manual Speed Control
• MODBus RTU with control console
• MODBus RTU for direct control from building management system

CLEANPAK™ Air Handling Units

Custom Air Handling Units offer very low vibration and noise levels. Featuring FANWALL Technology for superior redundancy, small footprints, versatile inlet and discharge configurations, low noise and vibration. Integral to the quality of the air handling unit are high efficiency fans, designed and manufactured specifically for our products for extremely quiet/low vibration operation. Air handlers feature Premium efficiency motors, Ultra-premium Efficiency IE5+ motors, or ECMi motors/drives.

CLEANPAK™ air handling units are available to ship from multiple manufacturing sites strategically located across North America.

Recirculating Air Handlers

• Highest level of performance & reliability
• Meets NC-60 noise criteria & below
• Custom sizes from 1,000 to 200,000 CFM
• Easy to remove fan/motor assembly
• Volume control & flow measurement options
• Cabinet finish easy to maintain with low off-gas materials

Make-Up Air Handlers

• Welded structural steel base
• Removable panels & insulation
• Rugged, efficient, & quiet fans
• FANWALL TECHNOLOGY® fan arrays with built-in redundancy for no down time, reliability, low noise and vibration, and flexible aspect ratios.
• Non-shedding insulation panels
• Optional flow control and optimization